ProShop
Published

Wired For Success

Like a company’s production equipment, a facility’s software and hardware must be able to keep up with its growth and technology. ERP systems are a good example of this, even though it may take a little bit of shopping around to find exactly what’s needed.  

Share

 

Like a company’s production equipment, a facility’s software and hardware must be able to keep up with its growth and technology. ERP systems are a good example of this, even though it may take a little bit of shopping around to find exactly what’s needed.

Hayes Wire Company (Mountain Home, North Carolina) did just that: It searched for the right ERP system suited to help control the company’s visibility and profitability.

Because its existing home-grown ERP system was unable to manage and provide access to the information Haynes Wire needed to operate its expanding business, a team was formed within the company to select and implement a packaged and supported ERP system suited for the needs of a wire producer.

Haynes Wire Company produces stainless steel medical wire and nickel- and cobalt-based wire for structural and welding applications. Its 70 employees generate more than 2 million pounds of nickel-based, cobalt-based and stainless steel wire products
annually.

One of the biggest concerns with the incumbent system was a lack of information on per-order costs—a rather serious concern in such a competitive field like Haynes Wire’s. On top of that, order setup was cumbersome and had to be redone for each new order. In addition, the legacy system’s minimal reporting and tracking capabilities and no routing history left the company with little in the way of information tools to run the business.

"The business was well managed," says the company’s vice president and CIO, Jeffrey Young. "But most of the information was only available in the aggregate. We really didn’t know how costs applied to specific processes or orders."

The Haynes Wire team eventually discovered Axiom 5.1 from Axis Computer Systems. A prime concern during the selection process was to identify a supplier that understood the wire-processing business and could provide solutions to support its complex, unique requirements. Axis and Axiom met the company’s needs. Not only did the Axis sales and support team understand the wire business, its software fit Haynes Wire’s requirements very well. When it got down to the final three candidates, it was the coil tracking and heat traceability throughout the system that made the difference. "Axiom has great tag control and lot tracking," says Mr. Young. "That is very important to us, and it’s the reason we chose Axiom. Its capabilities were much better than those of the other finalists."

Axis then implemented the system with a little modification—another key factor in Haynes Wire’s decision. After struggling with custom code for many years, the company definitely wanted to stay within the functionality of a supported package system.

The implementation was completed 1 month ahead of schedule (in 8 months) and under budget. "It was very much a company project, not an IT project," says Mr. Young. "The users were the leaders in all phases of the implementation, and that’s the way it should be."

Haynes Wire now proudly showcases its Axiom system for customers who visit the plant. It emphasizes its high level of accountability and traceability, along with shopfloor reporting capabilities. The increase in on-time shipments—from 44 percent to 95 percent—is additional proof of the system’s success. The system also provides the ability to accurately capture costs and understand expenses per product and per order.

The system allows Haynes Wire to level-load the shop floor and reduce leadtime to produce products. This has resulted in better on-time delivery and less stress on the facility to rush material through. "Axiom provides detailed information throughout the process that has been used by management to make better business decisions," Mr. Young explains. "This has resulted in increased business and higher profitability."

 

ProShop
Kyocera
SPC Innovations, In-machine gaging and attachments
Star swiss-type automatic lathes
Horn USA
Techspex
Efficient, Durability, Advanced CBN Abrasives
SolidCAM
World Machine Tool Survey
Marubeni Citizen CNC
manufacturer of machine tools

Related Content

ShopGuru Software Supports Organized CNC Machine Operations

IMTS 2024: ShopGuru’s digital work instruction software offers a robust, secure solution that can enhance machining efficiency and accuracy.

Read More

Sustainability Analysis Tool Aids Data-Driven Decision-Making

Can increasing productivity and reducing carbon emissions go hand-in-hand? For its high-volume machining customers, Sandvik Coromant offers a tool for data collection and comparison to aid sustainability-minded process decisions.

Read More

Precision Machining Technology Review October 2023

Production Machining’s October 2023 technology showcase includes some of the latest technology from Tungaloy-NTK America Inc., Renishaw, Walter USA, Seco Tools and Haimer USA.

Read More

MachineMetrics Automates Robot Performance Monitoring, Intelligence

Precision manufacturers can now monitor collaborative robots from Universal Robots in real-time to drive automation that improves performance and reliability.

Read More

Read Next

Shop Management Software

Choosing ERP Vendors And Consultants: It's All About The Right Fit

Looking to upgrade your company's ERP and IT systems? It's all about the right fit between your company and the vendor you select. You will be working with the people you choose for months or even years.

Read More
Tooling

The Value of Swiss-Types Milling Rectangular Medical Parts

High-speed spindle technology was key to effective milling of small cardiac monitoring components complete on a CNC sliding-headstock machine platform instead of running them across two mills.

Read More

Fielding Manufacturers’ FAQs about CMMC

Here are answers to frequently asked questions we as a provider of testing, consulting, information and compliance services receive about Cybersecurity Maturity Model Certification.

Read More
ProShop