Near the foothills of one of the greatest mountain ranges in the world lies a family-owned machine tool builder specializing in Swiss machines. The story may sound familiar, but there’s a twist, as KSI Swiss is nowhere near the Alps.
What would it be worth to a shop to address a problem job in the morning and by afternoon, be running it 40 percent faster? That was exactly BVR Technologies’ (Rockford, Illinois) situation in regards to a standard carrier—a turned part they were machining on a regular basis.
Close tolerances and quality surface finish are critical in successful medical machining. To meet such requirements in broaching titanium and stainless steel bone screws, with machined depths ranging anywhere between 0.080 and 0.150 inches, Hassay Savage Company (Turners Falls, Massachusetts) has recently developed an indexing-broach process using four-point or two-point punch broaches for use in Swiss-type CNC lathes.
As machines become more complex, training becomes an even greater issue. Regardless of what machine features attract a customer, if the operator does not learn how to take advantage of these features, the machine can quickly become a white elephant.
Although Rotary Saw Cutting (RSC) has been used in cutoff operations since the 1940s, the process is still relatively unknown. However, Watkins Manufacturing Inc. (Cincinnati, Ohio) is looking to enlighten more shops by showing them the benefits of their RSC systems known as SAW-lution Systems.