Certain things must be considered before taking on lights-out machining in a shop. Think about the following points that are only some examples of what to consider prior to implementing lights-out machining.
Although new methods for digital access to information are constantly being developed, the principle behind these systems is that every employee should have access to tool data.
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With self-directed work teams, each team of workers is given full responsibility for their work orders—scheduling them and making sure they have the necessary materials to complete the job.
Keeping up with the latest and best processes is important for any shop, even one that produces a product that has been manufactured since the Industrial Revolution.
Sew-Eurodrive Inc. worked with Okuma America’s authorized systems dealer to design an automated cell that includes an automatic magazine bar feeder that loads 6-ft. lengths of barstock into the machine. The shop also switched to an Okuma twin spindle, twin turret turning center so all of the machining operations are completed in one setup.
Our Parts Cleaning Equipment Zone contains in-depth technical articles about these practices, columns written by parts cleaning industry experts, new product descriptions and case studies.
Cryogenic users say this process works, even when the rest of us question why it works. It involves transmitting liquid nitrogen at -300 to -321°F through the spindle/turret and tool body directly to the cutting tool.
An active member of PMPA’s technical Listserve, Mr. Gentile has been supplying technical information regarding lubricants and all other forms of metalworking manufacturing for more than 10 years.