Although a traditional machine operator can work faster than a robot over a short period of time, an operator can’t keep up such a pace continually without rest. In almost every case, the addition of robotic automation to an existing process results in an eye-opening increase in daily production.
Once the company implemented a new grinder, it not only saved time during setup, but it improved machine uptime and eliminated the need to purchase additional simulation software.
Additive is not going away, and it is the technology of not only the present, but the future. Shops are capable of this technology, and by working with new additive processes, a business like yours can be more successful.
Visitors to the booth can use touchscreen displays and watch videos to learn more about this company’s tooling products. They can also discuss projects with application engineers in the booth.
The company is responsible for selling and servicing the popular EDM machines with the Mitsubishi EDM brand, but it also sells and services many other types of advanced machining solutions, such as vertical machining centers, automation, advanced five axis milling, turning, additive machining, CO2 and FIBER Laser, and hydraulic and electric press brakes.
While working as a team, everyone brings their own “specialty” or unique skill set to the table to create one strong, intelligent force. With self-directed work teams, each team of workers is given full responsibility for their work orders—scheduling them and making sure they have the necessary materials to complete the job.
While multitasking allows a shop to perform various manufacturing operations unattended, without moving the part to other machines and refixturing, it also helps shops explore better ways to manufacture. The advantages of multitasking make manufacturing more efficient for any shop.
Since the B axis is capable of moving in an arbitrary five-axis plane rather than being restricted to the traditional live tool motions where a milling cutter can be positioned axially or radially to either the diameter or the face of the part, complex part machining can greatly benefit from a B axis.
When one shop employee learned that her employer, Forest City Gear, was purchasing an IM Series automated inspection machine from Keyence, she looked forward to the time it would save on incoming inspection of gear blanks from outside suppliers.
Read about how thread milling can make your shop's processes more efficient, as well as several requirements for thread milling that should be considered.