These spindles available on Tschudin CNC centerless grinders are designed to minimize the heat transfer factor while optimizing dimensional stability and material removal rate.
A multispindle platform designed to combine the high production speed of a cam-driven machine with the precision and repeatability of CNC also includes technology to speed set ups for new jobs.
This century-old manufacturer is a case in point of how company culture and openness to adopting new technology paves the way to success.
Production Machining’s July 2024 technology showcase includes some of the latest technology from SW North America, Tsugami, Siemens, Select Manufacturing Technologies, Hurco and ECI Software Solutions — all on display at IMTS 2024.
European manufacturers may have a different balance of markets than their U.S. counterparts, but the practical challenges they must overcome are often similar — as are the solutions.
In the late 1800s, a new technology — Swiss-type machines — emerged to serve Switzerland’s growing watchmaking industry. Today, Swiss-machined parts are ubiquitous, and there’s a good reason for that: No other machining technology can produce tiny, complex components more efficiently or at higher quality.
Recent testing has shown that thread rolling can be more economical than thread cutting when producing 4,000 parts or more. A newly created calculator can help you to determine which might be the better option for your threading applications.
High-speed spindle technology was key to effective milling of small cardiac monitoring components complete on a CNC sliding-headstock machine platform instead of running them across two mills.
Finding a way to fixture contoured marine propellors proved to be this shop’s biggest challenge in developing an effective automated machining and turning cell.
Individual elements of the machining process such as machine tools, tooling and even CAD/CAM software play a role in overall machine shop sustainability. Observing the entire process especially when it comes to their influences on energy usage is key.
Although solid carbide and indexable-insert drills have their place in a machine shop, replaceable-insert spade drills offer specific advantages for various holemaking operations on machining centers and lathes.
Alpha Precision Group (APG) has developed an innovative workholding design for faster spindle speeds through sinter-based additive manufacturing.
Identifying and preventing these manufacturing sins will reduce or eliminate unnecessary waste, improve efficiency and productivity as well as protect profitability and cash flow.
The company is bringing its quoting and estimating software to new markets, aiming to help manufacturers throughout North America improve win rates, drive operational efficiency and improve buyers’ experience.
Can increasing productivity and reducing carbon emissions go hand-in-hand? For its high-volume machining customers, Sandvik Coromant offers a tool for data collection and comparison to aid sustainability-minded process decisions.
This California shop owner applies five-axis strategies for more efficient milling of parts with challenging geometries, free-form surfaces and deep cavities.
Features in this line of machine-specific CNCs assist setups, offer synchronized movement commands and provide other standard, not optional, capabilities to streamline Swiss-type programming.
Verisurf will offer complete metrology solutions that combine its model-based inspection and measurement software, training and live technical support with Hexagon CMMs.
Zeiss Quality Innovation Days brings together quality and metrology experts from all over the world to take part in industry-specific sessions.
In this case, new controllers for two coordinate measuring machines — one 26 years old — with new programming software offers the possibility to enable multisensor inspection of critical, turned aerospace components.
Here are some tips for choosing, maintaining and customizing a granite solution that will best meet your shop’s particular inspection needs.
The platforms enables customers to source new and pre-owned CMMs powered by Verisurf software.
Many view quality control as such, but integrating new measurement technologies and approaches can ultimately minimize QC’s impact on throughput and a company’s bottom line.
One of the biggest themes at Automate 2024 was the use of software to make robots easier to use and more efficient.
Machine tools capable of performing multiple functions and machining parts to completion are becoming the standard rather than the exception. Incorporating automation into these systems allows for extended periods of operation without the need for operator intervention.
This software-centric technology aims to facilitate the connection between a robot and various other key elements of an automated, machine-tending process.
At EMO 2023 in Hannover, Germany, FANUC presented an automated manufacturing cell simulating the complete production and measurement of aluminum electric vehicle (EV) inverter cases.
Thousands of people visit our Supplier Guide every day to source equipment and materials. Get in front of them with a free company profile.
Production Machining’s June 2024 technology showcase includes some of the latest technology from Siemens, Ceratizit, Walter, Kennametal and more.
The Top Shops 2024 survey for the metalworking market is now live, alongside a new homepage collecting the stories of past Honorees. This year's survey ends April 30, though.
A CNC Swiss production supervisor took to LinkedIn to describe how he discovered a rotary parts collector in the pages of our publication and has since purchased and benefited from it.
CGTech releases version 9.5 of its independent Vericut software, designed with a custom tool summary, heat display, interactive simulation timeline and more.
Mollart Machinery has transitioned its operations and field service support to Bourn & Koch out of Rockford, Illinois, aiming to cut down on service response time for customers located in the U.S., Mexico and Canada.
Sunnen Products Co. is celebrating its 100th anniversary, highlighting the history of its line of honing and precision solutions.
Unisig introduces a next-generation operating system, featured on its UNE6-2i-750-CR small-diameter gundrilling machine, suitable for a range of applications, including medical part manufacturing.
Wingman is powered by a secure AI model developed to extract critical information from quote packages so that estimators can work faster, automate administrative aspects of setting up quotes and minimize the risk of missing important details.
Walter USA has acquired PDQ Workholding, intending to strengthen its offering of workholding products and develop future cutting tool sales.
Rotary transfer machines remain well-suited for high-volume production, but are now more accommodating to smaller batch sizes.
This leading manufacturer of non-lubricated robotic gears uses a seven-axis turn-mill to machine components from “amorphous” metals such as bulk metallic glasses.
This parts cleaning company is elevating its efforts to become a technical cleanliness expert, which presents an exciting, yet sometimes arduous, journey. The ongoing education of the team as well as significant investments in equipment and processes attribute to this shop’s success.
The SLV901 and SLV803 solvents are formulated to maintain cleaning efficacy while providing a safe, environmentally friendly alternative to processes that use PFAS and HFCs.
The Metalnox line of solvent products are designed to improve reliability and increase the ease of cleaning in vacuum and vapor degreasing processes.
MicroCare offers alternatives and expertise for replacing 3M Novec vapor degreasing fluids which are being discontinued, including fluoropolymers, fluorinated fluids and PFAS-based additive products.
Ecoclean’s Acoustic Performance Measurement (APM) system provides in-line measurement of ultrasonic frequency and power in fully automated immersion cleaning systems on a batch-by-batch basis or at defined time intervals, such as once a shift, day or week.
Participants who pass the program quizzes earn a certificate of successful completion, as well as 4 hours of continuing education credit from Sam Houston State University.
Join this webinar and discover how to overcome multi-channel mill-turn and Swiss CAM programming challenges using SolidCAM, with amazing machine simulation and customized post-processors tailored for your mill-turn and Swiss CNCs. Darrin Bryant, SolidCAM’s applications engineer, will highlight how to utilize SolidCAM's CAM software to enhance your CNC manufacturing and demonstrate how to optimally set up your projects for guaranteed success. Agenda: Major benefits of SolidCAM's single window integration and full associativity in Solidworks Embracing the future of increasingly complex CNC machines—including five-axis, Multi-Channel Mill-Turn and Swiss CNCs Exclusive features of SolidCAM's iMachining that provides much shorter cycle times and superior tool life Using iMachining Technology Wizard takes the guesswork out of defining cutting conditions and automatically provides optimal feeds and speeds while considering stock materials, cutting tools and CNC machine properties Using SolidCAM’s Toolkit to easily create customized precision project setups Highlighting the advantages of multiple verification options in SolidCAM Utilizing SolidCAM’s operations sequence manager to simplify synchronized part creation with fewer steps and higher success
The Precision Machining Technology Show is a great example of discovering ways shopfloor employees can become more efficient, thereby helping shops become more profitable.
I recently learned about a 153-year-old manufacturer that has produced billions upon billions of precision, metal pins which started another business making one-off wooden baseball bats. (Like I asked it to do for me and you’ll see at this year’s Precision Machining Technology Show). Here I explain why it’s worth the time to read that article.
PMTS 2023: The InchMax Series includes 2- and 4-flute square end mills which feature Union Tools’ UT coating and its standard Super Micro Grain carbide and tolerances.
PMTS 2023: Dayton Coating Technologies utilizes a distinct cleaning system to promote proper pretreatments for all parts before the coating process.
PMTS 2023: The Mazak Syncrex series comes in four bar capacities, ranging from 20 to 38 mm, and is available in 7-, 8- and 9-axis configurations as well as a 9-axis model with full B-axis contouring.
PMTS 2023: This tool management solution with Optik software is designed to help shops increase production output and decrease human error.
As he progressed to CNC Swiss lead and later to his current position as CNC Swiss production supervisor, Darrin Baker helped the Swiss department at Liberty Precision double its productivity, according to his nominator.
Over the past year, Mike Gresen has led his team through the process of opening a new Benchmark Electronics location without interrupting supply to customers and within the company budget, shutting down production for only three business days.
Instilling confidence throughout a shop floor can do wonders for company morale while increasing productivity.
Mike Medeiros, production manager at North Easton Machine Co., has been advocating CNC Swiss lathes for years, attempting to persuade his local high school’s administration to add the technology to the school’s machining program. Finally, his efforts paid off.
This 2023 Emerging Leader developed a product in response to a call for help from Yamaha that was a huge hit in the snowmobile industry when it hit the market in 2010. In fact, it is now a common product that most snowmobile OEMs have implemented.
Superb critical thinking, top-notch leadership skills and a passion for building a strong team are a few of the common traits held by this year’s five Production Machining Emerging Leader award winners.
Founded in 2001, PMTS reconvenes in April 2025 to celebrate its 13th biennial event for precision machining pros. Mark your calendar now and plan to join the precision machined parts community when we once again gather in person to share challenges and insights, see new technology solutions and learn about process innovations – everything you need to take back and immediately put to use in your own shop. __PRESENT
Other than a brief spurt of accelerating growth from January to March earlier this year, the index has trended down fairly consistently since last June.
New orders have contracted for 2 months after a surge in new orders in February and March.
The North Central – West was the fastest growing region in April. It grew for the fourth month in a row.
The industry clearly has been trending up since November.
With a reading of 51.8, the Gardner Business Index showed that the production machining industry expanded at its fastest rate since last August.
The annual rate of change continued to grow at a strong rate, but it decelerated for the fourth month in a row.
The trend in backlogs indicates significant increases in capacity utilization and capital equipment consumption this year.
The annual rate of change continued to grow at a strong rate, but it decelerated for the first time since it began growing in February.
The trend in backlogs indicates significant increases in capacity utilization and capital equipment consumption for next year.
New orders grew for the ninth month in a row.
This is the tenth consecutive month the metalworking business index has been higher than it was 1 year ago.
Better business conditions were record at all but the smallest facilities.