Mazak Device Enhances Machine Connectivity, Security

Mazak’s SmartBox 2.0 is designed to enhance and secure machine connectivity. Building on the company’s original SmartBox digital integration technology, Mazak has developed this latest version with several features and enhanced connectivity.

The SmartBox 2.0 introduces message queuing telemetry transport (MQTT) and open process communications (OPC) protocols, which improve data exchange and interoperability with a broad range of industrial systems. This version also includes an industrial-grade edge computer PC as standard, advancing its capabilities for machine monitoring and analysis while incorporating advanced cybersecurity protection.

SmartBox 2.0 leverages MTConnect technology to deliver real-time manufacturing data, enabling shops to optimize operations, boost efficiency and quickly adapt to changing market conditions. The integration of edge computing addresses the challenges of real-time data processing by combining the benefits of decentralized cloud architectures with the efficiency of local network systems. This setup is particularly beneficial in industrial environments where cloud-based data transfer can be impractical due to latency issues, as SmartBox 2.0 enables data processing directly on the machine, offloading tasks from controllers to ensure low latency and high determinism.

Enhanced security is a key feature of SmartBox 2.0. It is equipped with an AES-compliant, fully managed switch and an additional lean managed switch, providing security similar to that found in IT server rooms but tailored for the factory environment. The device supports up to 10 machines for MTConnect monitoring and includes standard Industrial I/O interfacing, offering scalable connectivity for diverse manufacturing setups. Designed for universal compatibility, SmartBox 2.0 can work with any machine regardless of make or model and mounts conveniently on the side of machines without the need for integration into the machine’s electrical cabinet. Additionally, multiple standard input/output ports facilitate easy connection of off-the-shelf sensors for comprehensive data collection and condition monitoring.