Base Module Forms Digital Tool Data Management
Tech Brief
ADAPTERS Defining adapters is necessary for tool assembling. All 243 adapters are viewed with regard to the machine and ensure a correct assignment of the tool to the machine and to the item. REFERENCE CLASSES A total of 24 reference classes with a multitude of parameters are stored in TDM. These classes support the geometric classification of the tools to be managed into groups with defined product properties as they are described in DIN 4000.
TECHNOLOGY CLASSES/GROUPS A total of 28 technology classes and a large number of technology groups describe and specify the machining procedures (turning, milling and drilling) in detail. MATERIALS The appropriate materials are already assigned to every material in TDM. This forms a basis for the user that can be expanded however he likes and with his own know-how. This assignment is essential for achieving machining results. CUTTING GRADES TDM contains 81 predefined cutting grades that are described with the cutting grade type, the coating and the tool manufacturer. The cutting grade groups specify the cutting grades in more detail.
INTERFACES The different definitions of interfaces are important for describing items. The interfaces are divided into “workpiece side” and “machine side” and are important for the plausibility check during tool assembly. INTERFACES The different definitions of interfaces are important for describing items. The interfaces are divided into “workpiece side” and “machine side” and are important for the plausibility check during tool assembly.
INTERFACES The different definitions of interfaces are important for describing items. The interfaces are divided into “workpiece side” and “machine side” and are important for the plausibility check during tool assembly.
Tool Lifecycle Management concerns the entirety of the production process from the definition of tools through their use in planning up to the seamless transfer and use on the shop floor. The advantages of Tool Lifecycle Management are obvious: Throughout all departments, every employee should have access to tool data.
In order for this process to run smoothly, it needs a center in which all information converges—the TDM Base Module and an efficient database. Together they form the basis for tool management and enable economical and transparent data organization in all company divisions.
Every department has a different demand for tool data. For NC programming, it is the data of tool assemblies. In the tool crib, it is the ordering of information that includes tool items.
In turn, tool assembly requires tool lists, tool assembly information and workpiece setting sheets. The TDM Base Module depicts this basic structure of machining production on three functional levels.
For every area represented on the software side, extensive data and documents about the tool can be filed. These data include feeds and speeds, which define conditions of use specific to materials and cutting grades. These records also include collision parameters and presetting data for tool assemblies.
Linking tool items, tool assemblies and tool lists is also of central importance: The user can always see which items are built where and where they are located on the tool lists.
The tool management software also provides important information for the tool crib, including the location of tool items at workspaces, the management of parts in need of repair, as well as the minimum stock level.
The Base Module meets all the requirements of modern, digital production: tool selection via graphic class or the features of technology and machining procedures; automatic tool assembly with plausibility check; the integrated CAD kernel for displaying 2D and 3D graphics; the automatically generated parts, tool and production lists; and the automatically generated discrepancy lists or the tool catalogs of more than 50 tool manufacturers that can be integrated. These characteristics all provide a solid basis for the Tool Lifecycle Management of the future.
Structural and Base Data
The Base Module offers a basic configuration of predefined base data to describe tools and their use in detail. The following information (with screen shots) is stored in TDM by default.
Making chips is how shops make their money, and it takes tools to make chips. Automating tool management can help streamline efficiency and reduce waste by applying these critical components.
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