ER Collet Chuck and Quick-Change System in One Toolholder
This quick-change system is aimed at addressing cost concerns for companies focused on conserving costs and improving productivity.
Acquiring non-perishable tooling after a major machine purchase can require a large expenditure—one that is often uncomfortable for companies with limited budgets. In today’s hyper-competitive marketplace (especially in the middle of a questionable economy), this cash outlay might even be considered crippling. A quick-change system from WTO Inc. is aimed at addressing these concerns for leaders focused on conserving costs and improving productivity.
Flexible Clamping
The QuickFlex quick-change system for driven toolholders is designed to save money in out-of-pocket tooling costs while reducing tool change time and providing greater flexibility. “Providing an ER collet chuck and quick-change system in one toolholder allows you to buy many fewer tools than you would have to otherwise,” says Anthony DeHart, director of sales and business development at WTO USA. “Best of all, this flexible system doesn’t compromise rigidity, performance or accuracy, which is great news for high precision contract manufacturers.”
Officially introduced in 2012, the system is now available for the North American market, offering a complete toolholder program for the most popular turning center models using bolt-on turrets.
Specifically, Mr. DeHart says, the base unit allows customers to clamp tools directly into the ER collet of the toolholder—no additional purchases necessary. If customers acquire additional types of tooling in the future, they can be accommodated by using the QuickFlex adapters, which are mounted directly into the base unit.
“The base unit comes in a straight (radial) or right angle (axial) configuration, which, combined with the range of adapters available, covers virtually any machining process requirement, all in a single system,” Mr. DeHart explains. “This approach enables the company to incrementally invest in a range of options with minimal initial capital requirements. It also accommodates the multiple setups and frequent change-overs that are required for the short manufacturing runs in today’s production environment.”
System Benefits
The system covers a range of different tool clamping adapter types and sizes and contributes to longer toolholder life. The modular design means that customers do not need to buy a complete quick-change system right away, but instead can begin by simply clamping the cutting tools directly into the toolholder using a standard ER collet.
For all manufacturers, time is money. The longer it takes to change from one tool to another, the longer production is paused. These setup delays can seriously cut into productivity and limit profits. QuickFlex’s cutting tools can be preset while the machine is operating, meaning that the setup time for tool change at the machine can be significantly reduced.
Designed for precision and performance, the system also provides quick tool change with its one-hand wrench, which is used to hold the QuickFlex spindle while the large collet nut is tightened with the spanner wrench. Adapters (which use the built-in thread nut) are tightened the same way.
The system is also designed for flexibility. While the toolholder can be used without a quick-change system, a quick-change function can be easily added. Adding quick-change adapters after the initial purchase can reduce tool change time even more dramatically. The complete quick starter kit includes three different adapters and a one-hand wrench set.
In the past, changing tools has been difficult, time consuming, and in some cases, risky. The QuickFlex system is designed to address these issues. “With QuickFlex, our goal was to develop a compact, simple and safe quick-change system for driven toolholders,” says Karlheinz Jansen, technical director and member of management, WTO GmbH.
Related Content
Tungaloy Grooving Toolholders Provide Stable Turning
TungHeavyGroove includes an enhanced insert clamping design for maximum tool rigidity.
Read MorePSZ Turn Modular Quick-Change System for Swiss Lathes
Sumitomo’s PSZ Turn system provides good ergonomics and efficiency by offering a fast, reliable process and convenient cassette changes.
Read MoreThinBit Angled Toolholders for Swiss Screw Machines
These angled toolholders can position the insert at 30-, 45- or 60-degree angles for reliefs, undercuts and angled OD and face grooves.
Read MoreCoolant-Through System, Toolholders for Improved Efficiencies
Eastec 2023: The reCool retrofittable reCool coolant-through system converts existing flood-cooled driven tools on turning machines to through-tool, coolant-capable in as little as two minutes, while the powRgrip high-precision toolholding system is said to generate extremely high clamping forces equal to or higher than shrink-fit holders.
Read MoreRead Next
Shaving Seconds with Faster Quick-Change Tool Systems
Modern tooling is reducing tool change time, taking tooling changes from minutes down to seconds.
Read MoreA Tooling Workshop Worth a Visit
Marubeni Citizen-Cincom’s tooling and accessory workshop offers a chance to learn more about ancillary devices that can boost machining efficiency and capability.
Read MoreDo You Have Single Points of Failure?
Plans need to be in place before a catastrophic event occurs.
Read More