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Tooling
Bar Handling Made Easy
DuPage Machine Products, Inc., Bloomingdale, Illinois, puts the TV strongmen to shame every day by moving thousands of pounds of steel thousands of feet—without breaking a sweat. He has a readily accessible material storage system and a crane system that enables him to deliver bundles of barstock from storage to any production screw machine in the shop.
Read MoreWhat Is The Best Bar Feed System For Production Turning?
Selecting the right bar feeder can be one of the most important decisions a shop can make. Bar feed systems help improve productivity, throughput and quality, but in order to achieve the most benefit from them it is essential that a bar feed system be matched to the particular needs of the turning operation.
Read MoreBroaching On A Lathe
Producing a keyway, spline or similar longitudinal feature on a turned part usually necessitates an additional, time-consuming, secondary operation on a broaching or slotting machine. That means moving the part to and from a secondary operation, an extra setup, additional labor and hourly machine costs and all of the other headaches that go with secondary operations.
Read MoreChoosing Advanced Tooling For Swiss Machining
The right tools for Swiss machines can boost throughput and improve the quality of finished parts. For example, switching from brazed carbide parting tools to more wear resistant coated carbide inserts with sharper edges reduced cycle time on an automotive fluid connector from 11 seconds to just 5 seconds.
Read MoreNeed Greater Machine Uptime? Load More Parts At A Time For Machining
In good times and bad, shops should constantly be on the lookout for ways to get more production from their existing equipment. Workholding methods frequently offer significant opportunities for improvement.
Read MoreWhy Short Magazine Bar Loaders Are Efficient
So when are long bars and hydraulic magazine barfeeders justified? Typically, the best applications for long bar magazine feeders are found when production quantities are large (where the batch size exceeds 5,000) or when the workpiece is over 8 inches long and there are relatively few changeovers (one every 2 weeks or so). In most other cases, short barfeeders usually tend to be more efficient and a better investment. But let's analyze the reasons and find out why.
Read MoreScratching Surface Flaws With Automation
Machining parts complete on CNC multi-spindles, with automatic load and unload, is proving the key to nick- and scratch-free parts for this tier-two auto parts maker.
Read MoreSo, You Need To Automate Your Multispindle...
You can't decide if you need an integrated loader or a stock reel loader. You've boiled it down to a space versus cost decision. Now what do you do? You basically have two choices: the stock reel loader or an integrated loader.
Read MoreBar Feeder System Raises Throughput For Medical Machining
This manufacturer, a provider of manufacturing services and supply chain management solutions to the medical device industry, has a long history of producing small, intricately machined components.
Read MoreThe Long And Short Of Bar Feeder Selection
For many shops, the decision comes down to a 4- or 12-foot-capacity magazine-style bar feeder. Here are some guidelines for choosing between them.
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